Senior Quality Engineer

Location:

Chennai, Tamil Nadu, India

JPR ID: 37501

Department: Manufacturing

Nemak is dedicated to developing technological solutions that make sustainable mobility possible.

We are committed to working together across disciplines to drive innovation and to shape the future of automotive lightweighting.

Objective:

Responsible for ensuring that manufactured products meet high-quality standards
should be familiar with casting inspection techniques and be able to act as an auditor for all our internal systems identifying issues and closing with evidence-based thinking.
To ensure that all external and internal requirements are met before our product reaches our customers.

Main Responsibilities:

Responsible for handling HPDC & GSPM product quality from the In-process stage to final quality
To ensure compliance of the Melting, Core making, HPDC, GSPM, Heat treatment, Decoring, Trimming & Shot basting processes in line with the Control plan, Standards and W-CMS
To approve first setting, last off castings & Patrol Inspection for further production
Work With CFT for New product development Activities Die proving /CMM programming / Fixture gauges planning and development
To establish & update quality standards in-line with customer expectations.
To initiate a continual improvement program to reduce in-house rejection to meet/sustain budget norms.
To plan and execute the Manufacturing Process Audit, Product Audit and Dock audit – Plan Vs Actual.
Responsible for Weekly operations review (WOR), Monthly Quality performance report & Operations Business review (OBRM)
To establish and update QMS documentation of internal quality requirements.
To reduce quality issues at the customer end & maintain zero complaints as per target.
To ensure on-time submission of G3D, G8D report and monitor effectiveness of action plan to eliminate repetitive issues.
To provide feedback to employees, by using company tools, define and agree targets and develop employees
To commit to agreed budgets and control costs on all levels.

Position Requirements:

Diploma or bachelor’s degree in Mechanical or Metallurgy

Minimum 8-12 years of experience in Aluminium Die Casting Industries.
Knowledge in quality core tools such as APQP, Control Plan, SPC, Process FMEA, MSA & PPAP etc.
Good knowledge of IATF16949 & ISO 14001, ISO45001 & VDA 6.3

At Nemak, Diversity, Equity and Inclusion (D&I) play a fundamental role in everything we do and are the underlying platform on which our culture is built. We foster a culture that is safe, respectful, fair and inclusive for all of our employees and job applicants. Our value proposition relies on innovation and cross-cultural teamwork, which is only possible when we strive for belonging and commitment to Diversity, Equity and Inclusion. We understand the impact equality and of varied perspectives that welcome better ideas to solve complex problems for improvement and transformation.

We are proud to have bias-free conditions of employment, including recruiting, hiring, placement, and promotions, and we welcome all our employees and job applicants. We strongly prohibit any form of workplace harassment or discrimination based on race, color, religion, gender, sexual orientation, gender identity or expression, national origin, age, genetic information, disability, or veteran status.

Objective:

Responsible for ensuring that manufactured products meet high-quality standards
should be familiar with casting inspection techniques and be able to act as an auditor for all our internal systems identifying issues and closing with evidence-based thinking.
To ensure that all external and internal requirements are met before our product reaches our customers.

Main Responsibilities:

Responsible for handling HPDC & GSPM product quality from the In-process stage to final quality
To ensure compliance of the Melting, Core making, HPDC, GSPM, Heat treatment, Decoring, Trimming & Shot basting processes in line with the Control plan, Standards and W-CMS
To approve first setting, last off castings & Patrol Inspection for further production
Work With CFT for New product development Activities Die proving /CMM programming / Fixture gauges planning and development
To establish & update quality standards in-line with customer expectations.
To initiate a continual improvement program to reduce in-house rejection to meet/sustain budget norms.
To plan and execute the Manufacturing Process Audit, Product Audit and Dock audit – Plan Vs Actual.
Responsible for Weekly operations review (WOR), Monthly Quality performance report & Operations Business review (OBRM)
To establish and update QMS documentation of internal quality requirements.
To reduce quality issues at the customer end & maintain zero complaints as per target.
To ensure on-time submission of G3D, G8D report and monitor effectiveness of action plan to eliminate repetitive issues.
To provide feedback to employees, by using company tools, define and agree targets and develop employees
To commit to agreed budgets and control costs on all levels.

Position Requirements:

Diploma or bachelor’s degree in Mechanical or Metallurgy

Minimum 8-12 years of experience in Aluminium Die Casting Industries.
Knowledge in quality core tools such as APQP, Control Plan, SPC, Process FMEA, MSA & PPAP etc.
Good knowledge of IATF16949 & ISO 14001, ISO45001 & VDA 6.3

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